Iran Construction Engineers
Civil Engineering Team
A leader in the design and implementation of the latest and the most innovative engineering methods


Prefabricated Crumbed Rubberized Concrete Block
Waste Rubber: A Valuable Resource

Tires are essential components of vehicles, providing traction, stability, and safety on the road. However, when tires reach the end of their life cycle, they pose a significant environmental challenge. Tires are practically non-biodegradable and can persist in the environment for over 200 years, causing numerous environmental issues and releasing harmful substances over time.

Improperly disposed tires occupy valuable landfill space, pose fire hazards, and release harmful chemicals into the environment. To address this problem, tire recycling offers a sustainable solution by transforming waste tires into valuable resources. This process highlights the power of recycling and innovation in creating a more sustainable future.

Car tires that wear out or become unrepairable due to tearing and damage are among the most problematic wastes. This issue arises from the durability and large production volume of tires. It is estimated that 259 million tires are discarded every year, which is nearly one tire per person annually.

In our country, the demand for tires is about 350,000 tons per year. Given the useful life of each tire, which is one to one and a half years, we will see a significant accumulation of used tires. By 2025, it is expected that we will have 1.4 million tons of used tires annually

Tire Derived Aggregates (TDA)

Applications - Recycled Rubber Crumb


TDA, or recycled shredded rubber, is one of the most common products obtained from recycled tires. Through crushing and grinding, tires are reduced to small rubber particles known as crumb rubber. Crumb rubber has a wide range of applications across different industries:


  • Asphalt Modification: Incorporated into asphalt mixtures to create rubber asphalt.
  • Sports Surfaces: Used as a filling material for artificial grass fields.
  • Rubber Concrete: Mixed with concrete in the construction industry to enhance flexibility, impact resistance, and sound absorption properties.
  • Playground Surfaces: Used as a safe and flexible surface material in playgrounds.
  • Tire Fuel: Another important product derived from recycled tires.
  • Rubber Mulch: Popular in landscaping and gardening applications.
  • Mats and Auto Parts: Processed into granules or molded into specific shapes to produce auto parts.

Additionally, ASTM D6270 - 08 standard (Reapproved 2012) has approved the use of these materials in building engineering applications and specifies their conditions. The standard outlines applications for TDA, including:


  • Behind retaining walls as drains
  • Thermal insulation to limit the depth of freezing
  • Damping layers as seismic reducers for railway tracks
  • Replacement for earth and stone in embankments
  • Filler in embankments




Ruuber to TDA process

TDA

Prefabricated Crumbed Rubberized Concrete Block

 

These parts are made of CRC concrete with TDA materials, in accordance with ASTM D6270-08 standard. The incorporation of TDA in CRC concrete enhances its mechanical and dynamic properties, such as increased energy absorption, improved deformation, and greater resistance to cracking. Consequently, using this type of concrete in the construction of prefabricated parts offers several advantages:


  • High resistance to dynamic loads, such as impacts
  • High resistance to freezing and thawing cycles
  • Corrosion resistance in acidic and alkaline environments
  • Lighter weight, increased flexibility, and high energy absorption
  • Resistance to temperature changes and penetration of chlorine ions in acidic environments
  • Resistance to wear and cracking
CRC

Next Generation Recycled Composite Material

Performance Advantages


  • Easy to Move and Transport: Equipped with forklift slots.
  • Lower Maintenance Costs: Resistant to chipping and cracking.
  • Durable and Dependable: Dense and long-lasting.
  • Bumper Friendly: Designed to minimize damage.
  • Customizable Logos: Easy to drill for logos.
  • Available in Various Colors and Safety Reflectors.
  • Customization Options: Available in different shapes, sizes, and weights (2024).
  • GreenCircle Certified: Made with recycled content.
  • Eco-Friendly: Each barrier uses 70 waste tires.
  • Sustainable Materials: Made from recycled materials.
  • Closed-Loop Recycling: Recycles into itself.
  • Safe and Non-Toxic: Verified by third parties.
  • Eco-Friendly Alternative to Concrete: Significantly lower CO2 footprint compared to concrete.

Prefabricated Components Applications

 

Prefabricated components are widely used for walls, traffic barriers, passageway tables, crossings, and sidewalk paving. These parts come in various sizes, shapes, and colors, and are generally categorized into two main types: prefabricated concrete parts and plastic parts.


Precast concrete parts are utilized in various building and traffic sectors. However, they are less popular due to several drawbacks, including their weight, transportation challenges, installation and relocation difficulties, potential for injury during accidents, and high cost.


Plastic parts, on the other hand, are favored for their light weight, easy portability, lack of need for painting, recyclability, and reasonable price. Despite the high cost of raw materials, large plastic parts for traffic barriers or walls must be made hollow to keep costs manageable. Consequently, these parts need to be filled with water after installation to gain sufficient weight and stability. This requirement to fill and empty them for relocation is one of the main disadvantages of plastic parts.


Next Generation Recycled Composite Material

Prefabricated Components Applications

Iran Construction Engineers

ICE Engineering


We are a group of highly educated and experienced engineers who passionate about building structures

Services


. The services are delivered with the best possible services and the highest standards. We work with great clients and staff to produce excellent work:

Export


Based on the experiences we have gained, we decided to extend our field of activity to beyound border countries and export designed and constructed structures.
Optimization
All structures are design or redesigned to have the most optimized features: both engineering and economical aspects
Design
We design a building from base to top according to highest standard and innovative methods
 

Ocean Engineering
In partnership with Sharif University of Technology, we have been working for many years in designing and constructing marine structures with different applications in Iran.
Submarine
Humans have always been fascinated by the underwater world and inspired to find new ways to explore it.
Offshore Structures
Seas greatly influence the earth's planet environment, while the ocean provides important living and nonliving resources. The ocean defines the feature of our planet and is crucial to life on earth.

ICE Group
We are a group of engineers who have been working for many years in designing and constructing buildings with different applications in Iran.
Structural Engineering and Construction
ICE design and implement of the latest and the most innovative engineering
Marine Structures
We provide the offshore and maritime industries with innovative platform design and construction, and engineering services.
Export
Based on the experiences we have gained, we decided to extend our field of activity to other countries and export designed and constructed structures that can be prefabricated.

Copyright © 2024 ICE. All rights reserved.

Iran Construction Engineers

Civil Engineering Team
A leader in the design and implementation of the latest and the most innovative engineering methods
Iran Construction Engineers

Civil Engineering Team
A leader in the design and implementation of the latest and the most innovative engineering methods


Prefabricated Crumbed Rubberized Concrete Block

Prefabricated Crumbed Rubberized Concrete Block
Waste Rubber: A Valuable Resource

Tires are essential components of vehicles, providing traction, stability, and safety on the road. However, when tires reach the end of their life cycle, they pose a significant environmental challenge. Tires are practically non-biodegradable and can persist in the environment for over 200 years, causing numerous environmental issues and releasing harmful substances over time.

Improperly disposed tires occupy valuable landfill space, pose fire hazards, and release harmful chemicals into the environment. To address this problem, tire recycling offers a sustainable solution by transforming waste tires into valuable resources. This process highlights the power of recycling and innovation in creating a more sustainable future.

Car tires that wear out or become unrepairable due to tearing and damage are among the most problematic wastes. This issue arises from the durability and large production volume of tires. It is estimated that 259 million tires are discarded every year, which is nearly one tire per person annually.

In our country, the demand for tires is about 350,000 tons per year. Given the useful life of each tire, which is one to one and a half years, we will see a significant accumulation of used tires. By 2025, it is expected that we will have 1.4 million tons of used tires annually
Waste Rubber: A Valuable Resource

Tires are essential components of vehicles, providing traction, stability, and safety on the road. However, when tires reach the end of their life cycle, they pose a significant environmental challenge. Tires are practically non-biodegradable and can persist in the environment for over 200 years, causing numerous environmental issues and releasing harmful substances over time.

Improperly disposed tires occupy valuable landfill space, pose fire hazards, and release harmful chemicals into the environment. To address this problem, tire recycling offers a sustainable solution by transforming waste tires into valuable resources. This process highlights the power of recycling and innovation in creating a more sustainable future.

Car tires that wear out or become unrepairable due to tearing and damage are among the most problematic wastes. This issue arises from the durability and large production volume of tires. It is estimated that 259 million tires are discarded every year, which is nearly one tire per person annually.

In our country, the demand for tires is about 350,000 tons per year. Given the useful life of each tire, which is one to one and a half years, we will see a significant accumulation of used tires. By 2025, it is expected that we will have 1.4 million tons of used tires annually

Tire Derived Aggregates (TDA)

Applications - Recycled Rubber Crumb


TDA, or recycled shredded rubber, is one of the most common products obtained from recycled tires. Through crushing and grinding, tires are reduced to small rubber particles known as crumb rubber. Crumb rubber has a wide range of applications across different industries:


  • Asphalt Modification: Incorporated into asphalt mixtures to create rubber asphalt.
  • Sports Surfaces: Used as a filling material for artificial grass fields.
  • Rubber Concrete: Mixed with concrete in the construction industry to enhance flexibility, impact resistance, and sound absorption properties.
  • Playground Surfaces: Used as a safe and flexible surface material in playgrounds.
  • Tire Fuel: Another important product derived from recycled tires.
  • Rubber Mulch: Popular in landscaping and gardening applications.
  • Mats and Auto Parts: Processed into granules or molded into specific shapes to produce auto parts.

Additionally, ASTM D6270 - 08 standard (Reapproved 2012) has approved the use of these materials in building engineering applications and specifies their conditions. The standard outlines applications for TDA, including:


  • Behind retaining walls as drains
  • Thermal insulation to limit the depth of freezing
  • Damping layers as seismic reducers for railway tracks
  • Replacement for earth and stone in embankments
  • Filler in embankments
TDA

Tire Derived Aggregates (TDA)

Applications - Recycled Rubber Crumb


TDA, or recycled shredded rubber, is one of the most common products obtained from recycled tires. Through crushing and grinding, tires are reduced to small rubber particles known as crumb rubber. Crumb rubber has a wide range of applications across different industries:


  • Asphalt Modification: Incorporated into asphalt mixtures to create rubber asphalt.
  • Sports Surfaces: Used as a filling material for artificial grass fields.
  • Rubber Concrete: Mixed with concrete in the construction industry to enhance flexibility, impact resistance, and sound absorption properties.
  • Playground Surfaces: Used as a safe and flexible surface material in playgrounds.
  • Tire Fuel: Another important product derived from recycled tires.
  • Rubber Mulch: Popular in landscaping and gardening applications.
  • Mats and Auto Parts: Processed into granules or molded into specific shapes to produce auto parts.

Additionally, ASTM D6270 - 08 standard (Reapproved 2012) has approved the use of these materials in building engineering applications and specifies their conditions. The standard outlines applications for TDA, including:


  • Behind retaining walls as drains
  • Thermal insulation to limit the depth of freezing
  • Damping layers as seismic reducers for railway tracks
  • Replacement for earth and stone in embankments
  • Filler in embankments

TDA

Prefabricated Crumbed Rubberized Concrete Block

 

These parts are made of CRC concrete with TDA materials, in accordance with ASTM D6270-08 standard. The incorporation of TDA in CRC concrete enhances its mechanical and dynamic properties, such as increased energy absorption, improved deformation, and greater resistance to cracking. Consequently, using this type of concrete in the construction of prefabricated parts offers several advantages:


  • High resistance to dynamic loads, such as impacts
  • High resistance to freezing and thawing cycles
  • Corrosion resistance in acidic and alkaline environments
  • Lighter weight, increased flexibility, and high energy absorption
  • Resistance to temperature changes and penetration of chlorine ions in acidic environments
  • Resistance to wear and cracking
CRC

Prefabricated Crumbed Rubberized Concrete Block

 

These parts are made of CRC concrete with TDA materials, in accordance with ASTM D6270-08 standard. The incorporation of TDA in CRC concrete enhances its mechanical and dynamic properties, such as increased energy absorption, improved deformation, and greater resistance to cracking. Consequently, using this type of concrete in the construction of prefabricated parts offers several advantages:


  • High resistance to dynamic loads, such as impacts
  • High resistance to freezing and thawing cycles
  • Corrosion resistance in acidic and alkaline environments
  • Lighter weight, increased flexibility, and high energy absorption
  • Resistance to temperature changes and penetration of chlorine ions in acidic environments
  • Resistance to wear and cracking


CRC

Next Generation Recycled Composite Material

Performance Advantages


  • Easy to Move and Transport: Equipped with forklift slots.
  • Lower Maintenance Costs: Resistant to chipping and cracking.
  • Durable and Dependable: Dense and long-lasting.
  • Bumper Friendly: Designed to minimize damage.
  • Customizable Logos: Easy to drill for logos.
  • Available in Various Colors and Safety Reflectors.
  • Customization Options: Available in different shapes, sizes, and weights (2024).
  • GreenCircle Certified: Made with recycled content.
  • Eco-Friendly: Each barrier uses 70 waste tires.
  • Sustainable Materials: Made from recycled materials.
  • Closed-Loop Recycling: Recycles into itself.
  • Safe and Non-Toxic: Verified by third parties.
  • Eco-Friendly Alternative to Concrete: Significantly lower CO2 footprint compared to concrete.

Next Generation Recycled Composite Material

Performance Advantages


  • Easy to Move and Transport: Equipped with forklift slots.
  • Lower Maintenance Costs: Resistant to chipping and cracking.
  • Durable and Dependable: Dense and long-lasting.
  • Bumper Friendly: Designed to minimize damage.
  • Customizable Logos: Easy to drill for logos.
  • Available in Various Colors and Safety Reflectors.
  • Customization Options: Available in different shapes, sizes, and weights (2024).
  • GreenCircle Certified: Made with recycled content.
  • Eco-Friendly: Each barrier uses 70 waste tires.
  • Sustainable Materials: Made from recycled materials.
  • Closed-Loop Recycling: Recycles into itself.
  • Safe and Non-Toxic: Verified by third parties.
  • Eco-Friendly Alternative to Concrete: Significantly lower CO2 footprint compared to concrete.


Prefabricated Components Applications

 

Prefabricated components are widely used for walls, traffic barriers, passageway tables, crossings, and sidewalk paving. These parts come in various sizes, shapes, and colors, and are generally categorized into two main types: prefabricated concrete parts and plastic parts.


Precast concrete parts are utilized in various building and traffic sectors. However, they are less popular due to several drawbacks, including their weight, transportation challenges, installation and relocation difficulties, potential for injury during accidents, and high cost.


Plastic parts, on the other hand, are favored for their light weight, easy portability, lack of need for painting, recyclability, and reasonable price. Despite the high cost of raw materials, large plastic parts for traffic barriers or walls must be made hollow to keep costs manageable. Consequently, these parts need to be filled with water after installation to gain sufficient weight and stability. This requirement to fill and empty them for relocation is one of the main disadvantages of plastic parts.


Next Generation Recycled Composite Material

Prefabricated Components Applications

 

Prefabricated components are widely used for walls, traffic barriers, passageway tables, crossings, and sidewalk paving. These parts come in various sizes, shapes, and colors, and are generally categorized into two main types: prefabricated concrete parts and plastic parts.


Precast concrete parts are utilized in various building and traffic sectors. However, they are less popular due to several drawbacks, including their weight, transportation challenges, installation and relocation difficulties, potential for injury during accidents, and high cost.


Plastic parts, on the other hand, are favored for their light weight, easy portability, lack of need for painting, recyclability, and reasonable price. Despite the high cost of raw materials, large plastic parts for traffic barriers or walls must be made hollow to keep costs manageable. Consequently, these parts need to be filled with water after installation to gain sufficient weight and stability. This requirement to fill and empty them for relocation is one of the main disadvantages of plastic parts.


Next Generation Recycled Composite Material

Prefabricated Components Applications

Prefabricated Components Applications


Design
We design a building from base to top according to highest standard and innovative methods
Optimization
All structures are design or redesigned to have the most optimized features: both engineering and economical aspects

Iran Construction Engineers

ICE Engineering


We are a group of highly educated and experienced engineers who passionate about building structures

Services


The services are delivered with the best possible services and the highest standards. We work with great clients and staff to produce excellent work:

Export


Based on the experiences we have gained, we decided to extend our field of activity to beyound border countries and export designed and constructed structures.

The ICE
In the ICE, we’re always mindful of ensuring our clients are empowered and informed.
New Inovations
⦁ International and National Patents
⦁ Seismic Isolation
⦁ Design and Construction Methods
⦁ CRC Prefabricated Blocks
Learn More
Ocean Engineering
In partnership with Sharif University of Technology, we have been working for many years in designing and constructing marine structures with different applications in Iran.

ICE Group
We are a group of engineers who have been working for many years in designing and constructing buildings with different applications in Iran.
Structural Engineering and Construction
ICE design and implement of the latest and the most innovative engineering
Offshore Platforms
We provide the offshore and maritime industries with innovative platform design and construction, and engineering services.
Export
Based on the experiences we have gained, we decided to extend our field of activity to other countries and export designed and constructed structures that can be prefabricated.

Iran Construction Engineers

ICE Engineering


We are a group of highly educated and experienced engineers who passionate about building structures

Services


. The services are delivered with the best possible services and the highest standards. We work with great clients and staff to produce excellent work:

Export


Based on the experiences we have gained, we decided to extend our field of activity to beyound border countries and export designed and constructed structures.
Design
We design a building from base to top according to highest standard and innovative methods
Optimization
All structures are design or redesigned to have the most optimized features: both engineering and economical aspects

The ICE
In the ICE, we’re always mindful of ensuring our clients are empowered and informed.
Offshore Structures
Seas greatly influence the earth's planet environment, while the ocean provides important living and nonliving resources. The ocean defines the feature of our planet and is crucial to life on earth.
PSS
Prefabricated steel structures (PSS) are similar in construction to conventional in-situ structures, but the parts are manufactured modularly under regulated conditions.

ICE Group
We are a group of engineers who have been working for many years in designing and constructing buildings with different applications in Iran.
Structural Engineering and Construction
ICE design and implement of the latest and the most innovative engineering
Offshore Platforms
We provide the offshore and maritime industries with innovative platform design and construction, and engineering services.
Export
Based on the experiences we have gained, we decided to extend our field of activity to other countries and export designed and constructed structures that can be prefabricated.
Copyright © 2024 ICE. All rights reserved.
Copyright © 2024 ICE.
All rights reserved.